About
New Feature Addition
IoT Integration for Existing Equipment
with Emsiot Installation
2024/11/5
Challenges in Implementing IoT in Production Facilities
For existing equipment and machinery that use dust collectors, traditional remote operation involves linking the dust collector’s external output signals to the operational system of the equipment via PLC (Programmable Logic Controller) integration and control panel consolidation. While this PLC-based integration has become mainstream, the increasing focus on labor-saving in modern times has made it challenging to manage such equipment manually, highlighting the growing need for IoT-enabled solutions.
With new equipment installations, many challenges can be addressed through off-the-shelf IoT devices. However, for existing equipment, implementing IoT solutions often requires not only a substantial budget but also a significant level of expertise in design software and network configuration.
Additionally, the prevalence of subscription-based IoT solutions has often hindered the adoption of DX (Digital Transformation) in equipment. While there is a gradual increase in one-time purchase options and software that does not require design knowledge, widespread adoption remains limited.
Though displaying operational status on a PC screen is relatively simple, it still requires a dedicated person to monitor it. Setting up alerts for abnormalities, which would allow for proactive response, is often challenging due to the high learning curve and cost-performance considerations.
IoT-Enablement of Existing Equipment with Emsiot
The IoT dust collector “Emsiot” is equipped with LTE communication capabilities, enabling it to detect and respond to critical abnormalities in a user’s equipment by sending alert notifications to the user’s smartphone or PC when such issues arise (from Ver.1.0.3 onwards).
<Setup Instructions>
1) For existing equipment in the facility, configure the control panel of the equipment to apply voltage to Emsiot’s dedicated connector in case of major incidents, such as collision, failure, or fire (PLC setup required).
2)Upon receiving a voltage signal, Emsiot interprets this as an abnormality and sends a notification to pre-registered devices.
<Detailed Information>
Abnormality Display Name: [O’load]
Compatible Signal: 1 point
Note: This signal shares functionality with the dust collector’s overcurrent indicator, so similar notifications and displays will occur if the dust collector’s thermistor is activated.
Examples of Use (For Reference)
This feature can be utilized across all applications that involve compact dust collectors.
Here are a few examples where this new functionality offers a distinct advantage.
We contribute to the IoT integration of various types of equipment.
For inquiries about specific applications, please feel free to contact us.